Services – albalajee

Experience: Process Vessels, Columns, Reactors and Tanks
Materials: CS, SS, Alloy Steels, Cladding and Inconel
Type: Multi-Layor, Multi Wall and Mono Wall shells fabrication up to thickness of 174mm
Process: SMAW.GTAW, FCAW. GMAW, SAW and 2G SAW
Hydrotest pressure: Ranges up to 630 Kg/cm2g
Dimensions: Pressure Vessels ranges up to 10.9 Mtr Dia and 62 Mtr Height
Weights: Ranges up to 1170 Tons of each equipment.

Experience: Structural, Process Vessels and Columns Fabrication, Repair, Replacements, Modifications and Full Job PWHT.
Materials: CS, SS, Alloy Steels, Cladding and Inconel.
Type: Multi-Layer, Multi Wall and Mono Wall shells up to thickness of 271 mm.
Hydrotest pressure: Ranges up to 440 Kg/Cm²g.
Dimensions: Ranges up to 12.5 Mtr Dia and 120 Mtr Height.
Weights: Ranges up to 540 Tons of each equipment.

Modification, Revamp and Upgradation of process vessels, columns, heat exchangers, piping and structure.
Overhauling of Heat Exchangers, section and tray replacements, maintenance, repair and inspection work.
Replacement of Column section with piping, platforms and trays in a record time of 11.5 days.
Capacity to deploy up to 800 personnel to work on multiple fronts.

Experience: Liner replacements, Column Tray Replacements, Radial Flow Systems, Screens, Dividing Walls, Anchors, Cyclones, Bellows, Filters, Beds, Distributors etc.,
Tray Types: Bubble Cap, Sieve Deck Tray, Valve Tray and Baffle Tray of Casale, Saipem, Haldor Topsoe, Sulzer & Koch-Glitsch
Dimensions: Ranges from 400 mm Dia to 12.5 Mtr Dia
Weights: Up to 218 Tons are handled in internals.
Thickness: Ranges from 1 mm up to 90 mm.
Accuracy: Ranges up to 0.1 mm

Experience: Oil & Gas, Nuclear Power Plants, Defence and Aero Space projects
Assembly of various equipment and piping at different elevations over the length of 100 Mtr with an accuracy of 1 mm concentricity.
Dismantling and assembly of 32 Mtr Diameter Dish Antenna for aerospace with 0.001mm panel surface alignment accuracy.
Assembly of calandria piping at an accuracy of 1 Thou (0.0254 mm).
Ball Mill shell alignment at an accuracy of 0.01 mm.

Experience: Executed 25 various Ammonia Converter projects from the year 1991.
Materials: Alloy Steel, Vanadium Steel, SS and Inconel
Type: Basket, Scallops & Centre Pipe design multi wall horizontal & vertical converters.
Thickness: Ranges from 169 mm to 231 mm.
Unique platforming system design to install the internals in safer & more efficient way.
Record of installing 7 Casale Cartridges in a single day.
Worked with Haldor Topsoe, Johnson Screens, Casale, Saipem & KBR.

Experience: Executed 26 various Urea Reactor projects from the year 1989.
Materials: Carbon Steel, Alloy Steel, SS 310, SS 316L, 25 Cr Duplex SS and Titanium.
Type: Mono Wall, Multi Wall, Multi-Layer and Wrapper Multi-Layer Vessels.
Thickness: Shell ranges from 86 mm to 168 mm and Liner from 3 mm to 10 mm.
Dimensions: Diameters of 1900 mm to 3500 mm & Lengths of 19 Mtr to 56 Mtr.
Hydrotest pressure: Ranges up to 405 Kg/Cm²g
First time ever Relining of Urea Reactors (Pair) in India, Full job relining in record timing till now since 2006.
Unique platforming system design to install the liners & internals in safer & more efficient way.

Executed Three CCR Platforming Reactors with internals.
Dimensions: Diameter of 2100 mm and Length of 62 Mtr
Achieved accuracies of 0.57 mm in internals.
Record of Installing 2 internal reactors internals in 10 Days of single shift.
Unique platforming system design to install the internals in safer & more efficient way.

Experience: Liner replacements, Column Tray Replacements. Radial Flow Systems, Screens, Dividing Walls, Anchors, Cyclones, Bellows, Filters, Beds, Distributors etc.
Dimensions : Ranges from 400 mm Dia to 12.5 Mtr Dia
Tray Types: Bubble Cap, Sieve Deck Tray, Valve Tray and Baffle Tray of Casale, Saipem, Haldor Topsoe, Sulzer & Koch-Glitsch
Weights: Up to 218 Tons are handled in internals.
Thickness: Ranges from 1mm up to 90 mm.
Accuracy: Ranges up to 0.1 mm